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Industrial Air Cooled Chiller

3 Ton/5HP Air Cooled Split System Chiller
  • 3 Ton/5HP Air Cooled Split System Chiller
  • 3 Ton/5HP Air Cooled Split System Chiller

3 Ton/5HP Air Cooled Split System Chiller

This 3 Ton/15KW air-cooled split system chiller is best suited for customers in low ambient environments that require running just straight water for the process fluid and the heat from the condenser needs to be dissipated outdoors.

Chiller Model:          TW-5A

Cooling Capacity:    13.94KW(11988 kcal/h) @ 50HZ 
                                16.73KW(14386 kcal/h) @ 60HZ

Refrigerant:             R22/R407c/R410a/R134A/R404a

Power Supply:         380V/50HZ /3PH (Standard)
                                208-480V/60HZ/3PH(Customized)

Compressor Brand: Panasonic Scroll Compressor

Evaporator Type:     Coil in SS Water Tank (Standard)
                                Shell and Tube(Customized)

Condenser is is separate from the chiller unit
     Content

    While most industrial process chillers come in packaged air-cooled chiller and packaged water-cooled chillers, there is another type of chiller to consider: split system chiller. With two distinct and separately installed parts, a split chiller is with an indoor evaporator and compressor and an outdoor air-cooled condenser. Available in single, dual, and series circuit configurations, split system chillers are a unique option for companies whose application environments cannot accommodate traditional packaged systems.
    Learn more about when to choose a split system chiller, how to install it, and the various benefits they offer.

    1.What is A Split Chiller?
    A split chiller is a refrigeration system has two components are connected by pipelines and lines, one installed inside and one installed outside. The installed inside unit is composed of an evaporator, refrigeration compressor,a temperature controller, a heat preservation water tank, and a circulating pump. The installed outside unit is mainly a finned condenser.
    This system is best suited for customers in low ambient environments that require running just straight water for the process fluid and the heat from the condenser needs to be dissipated outdoors.


    Air-cooled Split Chiller

    2.When To Choose A Split Chiller?
    Split chillers are reserved for very special situations when neither packaged air-cooled or water-cooled chillers will do the job. When determining whether a split system chiller is right for you, there are two main factors to consider, both of them are related to your application environment.
    If you consider a split system chiller for your application ,please confirm your  environment meets the following conditions:

       ▪ Your application environment cannot accommodate a packaged water-cooled chiller, either due to lack of constant water access or high humidity 

      ▪ The user environment is poorly ventilated and packaged air-cooled chillers are prohibited from being used.
    If you meet these criteria, an air-cooled split system chiller may be the best industrial cooling solution to ensure your medical, industrial, beer, dairy or food processing equipment stays up and running.

    3.How to Install A Split System Chiller?
    Split system chillers have two different components installed in different areas. The first part includes the evaporator and compressor and is installed indoors. The second section is an air-cooled condenser, installed outdoors to maximize ventilation.

    Part One Component: Evaporator and Compressor
    Part One Installation Location: Indoor

    Part Two Component: Condenser
    Part Two Installation Location: Outdoor

    The installation process for a split system chiller includes an extra step that is not required with conventional packaged air-cooled chillers that are already pre-charged. The contractor must pipe the refrigerant piping of the split chiller by installing liquid and suction copper refrigerant piping from the indoor evaporator to the outdoor condenser. After the two parts are joined together, they work as a cohesive unit to provide industrial process cooling.

    4.What Are Benefits of Split Chillers for Your Application?
    If you are considering a split chiller for your application, check out these three benefits unique to these specialized systems:
    No Freeze Protection Required – With an indoor evaporator, there is no need to deploy freeze protection strategies typically associated with outdoor units, including the use of glycol, drainage systems, and running pumps throughout the winter.

    Reduce noise - The indoor condenser of a traditional air-cooled chiller will produce higher noise due to the cooling fan. A split system chiller‘s outdoor condenser will reduce indoor volume, making it ideal for noise-sensitive environments.

    Extended Lifespan – Any time an industrial chiller component is installed outdoors, where it is exposed to the elements, the life of the unit can be shortened. With an indoor evaporator and compressor, an air-cooled split system chiller is likely to last longer than a traditional packaged air-cooled system with all components outside.
    When the application environment cannot accommodate a packaged air-cooled or water-cooled industrial chiller, an air-cooled split system chiller may be the ideal solution for your industrial cooling needs.

    We offer and engineer split system chillers ranging from 1.5 to 20 tons, with many units available for quick delivery. As a professional chiller manufacturer with over 15 years of industrial process cooling experience and a proven 99.4% uptime rate, we’ve perfected the goal of keeping your equipment going strong.
    Contact our team to learn more about our air-cooled split system chillers or request a quote online.

    5.What Are the Difference Between A Split Chiller and A Packaged Chiller?
    The difference between split chillers and packaged chillers can be roughly distinguished from three aspects: structure, installation requirements, and application environment.

      ▪ There are obvious differences in the structure and composition of the equipment.
    The split chiller consists of two parts of equipment. The indoor and outdoor parts are connected through pipes and lines. The indoor unit consists of an evaporator,compressors, a thermostat, an insulated water tank, and a circulation pump. The outdoor unit is mainly composed of a air-cooled condenser.

      ▪ Equipment installation requirements and difficulty differences.
    The indoor unit and outdoor unit of the split chiller should be installed separately, and the installation location requirements are high. For example, the outdoor unit should be installed in a ventilated space, free of debris, sheltered from wind, rain, etc. Under certain circumstances, the indoor unit should be as close as possible to the equipment that needs cooling.
    The packaged air-cooled chiller comes with 4 high-quality casters. Each system is integrated in the box structure. It only needs to be connected to the power supply and pipes at a suitable installation location for trial operation, but a well-ventilated environment must be maintained.
     
      ▪ 
    Differences in application environments.
    Due to its split structure, the split chiller will produce noise when the outdoor unit is working. The indoor unit has low noise and is very suitable for places that require a quiet production and operating environment, such as university scientific research institutions, R&D center laboratories, etc.

                   
                    Air-Cooled Split System Chiller                                                           Packaged Air Cooled Chiller

    6.Contact us to Learn More About Our Split System Chillers

    Don’t delay in making the best decision for your manufacturing business and your future by increasing your production capabilities with a split system chiller. Contact us today for more information on a chiller.
    Our probessional team will help you with any questions you have on our air cooled spilt system chiller. We look forward to hearing from you!

                 3 Ton Air Cooled Split Chiller Technical 

                        Specifications 
     MODEL:TW-5A

    Model
    TW-5A
    nominal cooling capacity
    KW
    50HZ
    13.94
    60HZ
    16.73
    Ton
    50HZ
    3.96
    60HZ
    4.76
    Chilled Water temperature range
    5~35
    Max power consumption
    kw
    5.4
    Full load
    Amp
    10.3
    power source
     
    3PH-380V-50HZ (Standard)
    3PH-220-480V-60HZ(Customized)
    refrigerant
    type
     
    R22/R407C/R410A/R134A
    control
     
    Capillary
    compressor
    type
     
    hermetic scroll type
    power
    kw
    4.28
    QTY.
    Unit
    1
    condenser
    type
     
    Efficient aluminum finned copper sleeve+low noise external rotor fan
    air volume

    m3/h

    5000
    fan motor
    kw
    0.19*2
    evaporator
    type
     
    Coil in Water tank evaporator(Standard)
    SS Plate Type Evaporator(Customized)
    Cooling water flow rate

    m3/h

    2.4
    Tank volume
    L
    60
    inlet and outlet connection(BSP)
    inch
                                1’’
    Water pump
    power
    kw
         0.75
    Water Flow
    M3/h
           8.1
    Max.Pressure
    Bar
        2
    safety devices
    Compressor overheating protection,over-current protection,high and low pressure protection,over-temperature protection,traffic protection,phase sequence/phase loss protection,low level protection,frost protection
    dimension
    mm
    1160*570*1220
    weight
    kg
    185

     1. Testing results under above conditions: Inlet/outlet chilled water temperature 12℃/7℃, condensing temperature 45℃.

    2. The above parameters will be updated continuously. If you have special request, please send your technical requirements before placing an order.
    1.How does a chiller system work?
    Chiller has two circulation,one is process water circulation,the other is refrigerant gas circulation.Heat picked up from the process.Heat transfers to refrigerant circulation.Heat is remove to air or water.

    2.How to calculate right cooling capacity for chillers?
    One of the most frequently ask about how we can know the cooling capacity for chillers. Let’s see the below formula.
    Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86
    Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)
    Oversize the chiller by 20% Ideal Size in KW = KW x 1.2
    Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    
        
    For example, what size of chiller is required to cool 5m³ water from 25°c to 15 °c in 1 hour?
    Temperature Differential = 25℃-15℃=10℃
    Water Flow Rate = 5 m³/hour
    Cooling Capacity in KW = 5 x 10 ÷ 0.86 = 58,14 KW
    Oversize the chiller = 58.14 x 1.2 = 69.76 KW
    69.96kw cooling capacity for chiller is required.

    3.Types of chiller system?
    There are two types of chiller :Air Cooled Chiller and Water Cooled Chiller.
    Water cooled chiller needs a separated water cooling tower and water cooling pump ,if you don‘t have exsiting water cooling tower,we suggest you use air cooled chiller; But if your ambiemt temperature is very high above 55℃ ,we suggest you use water cooled chiller , as it is easier to dissipate heat for water cooled chiller with water cooling tower.

    4.Whether chillers need built-in Tank or not?
    In a chiller system, a tank is usually equipped to buffer the thermal load of the chiller.
    But should we choose a built-in type of tank or an external type of tank?
    A chiller with a built-in tank is easier to install and can be used simply by connecting a water pipe to your application. 
    But it has a limited capacity and is not suitable for applications with larger chilled water demands.External tank’s capacity can be customized according to specific needs. 
    It can buffer a larger heat load, store more chilled water, but the installation will be more troublesome.
    If you don‘t have external water tank ,we suggest our chiller built-with water tank ,which is easy for you to install.

    5.Cooling capacity unit conversion?

       1 KW=860 kcal/h ; 

       1 TON=3.517 KW; 

       1 KW=3412 Btu/h;

    6.This chiller could do heat recovery?
    Yes,please kindly send us the temp and water volume per hour.

    7.Chiller maintenance?
    Step 1: Keep Tubes Clean
    Step 2: Ensure a Leak-free Unit
    Step 3: Sustain Proper Water Treatment(prevent scale, corrosion)
    Step 4: Analyze Oil and Refrigeran
    Please submit your basic information, we will contact you as soon as possible!

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