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Portable Chiller

 Portable And Packaged Industrial Chiller Unit
  •  Portable And Packaged Industrial Chiller Unit
  •  Portable And Packaged Industrial Chiller Unit
  •  Portable And Packaged Industrial Chiller Unit

Portable And Packaged Industrial Chiller Unit

Portable and packaged industrial chiller unit is manufactured by Tongwei in China with more than 15 years experience,which can be made a wide range of capacities from 1/2 tons to 60 tons chillers with environmental friendly R134A, R407C and R410A refrigerant options.It can be used in many different applications ,such as plastic process, medical industry ,food industry,chemical industry.All Our industrial chiller unis are with CE certification and 12 months warranty, any problem caused by defects of chiller itself, service offered till the problem within warranty.We look forward to becoming your long-term portable industrial chiller units supplier in China.

Chiller Model:          TW-1A To TW-60AD

Cooling Capacity:    1/2 Ton To 60 Tons

Refrigerant:             R22/R407c/R410a/R134A/R404a

Power Supply:         220/50HZ /1PH (Standard)
                                208-480V/60HZ/3PH(Customized)

Compressor Brand:Panasonic/Danfoss Scroll Compressor

Evaporator Type:     Coil in SS Water Tank (Standard)
                                Shell and TubeType(Customized)
    Portable And Packaged Industrial Chiller Unit 
    Portable And Packaged Industrial Chiller Unit refers to a unique design configuration of a self-contained cooling system, not to its mobility.Most portable industrial chiller units will never be moved once installed,as portable and packaged industrial chiller unit combines all necessary components including – the refrigeration circuit, full diagnostic touch screen controllers and electrics, process pump ,a reservoir tank and reservoir all within a single unit. 
    Portable Chiller has footprints, is mobile and is located near the process being cooled. We can offer portable and packaged industrial chillers ranging from 1/2 ton to 60 tons(1KW to 200KW) in cooling capacity.And there are two types of portable chiller : Portable air cooled industrial chiller and Portable water cooled industrial chiller.


    1.Features of Portable And Packaged Industrial Chiller Unit
    These portable and packaged industrial chiller unit has a 41-95°F(5~35℃) operational temperature range and work in maximum ambient temperature 104°F(40℃) cooling range feature with an environmentally friendly R410A or R407C refrigerant. If your ambient temperature can reach above 50℃ ,please choose environmentally friendly R134a refrigerant for high ambient temperature.
     
    Other standard features of the portable air-cooled chillers we supply include:

       ▪ Full diagnostics panel
       ▪ Reservoir tank
       ▪ Brazed plate/shell and tube/coil in water tank heat exchanger
       ▪ Pressure gauges (refrigerant and pump)
       ▪ Hot gas bypass valve
       ▪ Fin style condenser
       ▪ Filter dryer and moisture indicator
       ▪ Compact design with portable wheels
       ▪ Simple&easy installation low maintenance cost


    2.How Does Portable And Packaged Industrial Chiller Unit  Work?




    3.What Are The Main Components Of Portable And Packaged Industrial Chiller Unit ?

    3.1 Compressor
    The compressor is the key mover in portable and packaged industrial chiller unit because it produces pressure variations to stir the refrigerant around, which used Panasonic or Danfoss brand compressor, using R410A/R407C refrigerant,this brand compress is with high refrigeration efficiency,low noise ,energy saving,environmental protection and durability,safety and stability. 

    Panasonic Compressor


    Danfoss Compressor

    3.2 Evaporator
    The evaporator is a crucial component of portable chiller unit, as it is responsible for extracting heat from the liquid being cooled,it is located between the compressor and the expansion valve. There are three types of evaporators : coil in water tank evaporator , shell and tube evaporator, 304SS stainless steel plate type evaporator. 

    Coil in SS Water Tank Evaporator


     SS Plate Type+ Water Tank Evaporator



    Shell and Tube Evaporator

    3.3 Water Pump
    The water pump is designed to increase the pressure and the flow of the chilled water in a closed space. 
    the water pressure water pump for chiller is about 2 bar , but if you need more higher water pressure , pls tell us when you inquiry .For example ,when you use chillers for cooling bottle blowing machine ,the water pressure for water pump need about 4 bar .


    Water Pump


    High Pressure Water Pump

    3.4 Condenser

    The condenser for portable industrial air cooled chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.

     
    Aluminum fin+fan Condenser

    3.5 Controller Panel
    Tongwei chillers use precision digital temperature controller, it RS485 communication port,which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.


    Controller Panel

    4.Applications of Portable And Packaged Industrial Chiller Unit

    Portable and packaged industrial chiller units are very popular refrigeration system that can provide steady and reliable water cooling sources for both industrial and commercial usage,they are also widely used in plastic industry.food industry and other industries.

    4.1 Plastic Industry 

    Portable industrial chiller units are also widely used in plastic processing and plastic industry including plastic injection molding, plastic extruders, and extrusion lines, blowing molding machines.
    The function of using a portable and packaged industrial chiller unit is to provide the cooling water flow rate for cooling the plastic mold temperature down to make sure the product quality and production efficiency.


     Plastic Industry  

    4.2 Food Industry 

    portable and packaged industrial chiller units are important in the food industry to maintain temperature control, preserve quality, support various production processes, and comply with regulations.


    Food Industry

    5. How I Can Choose The Right Portable And Packaged Industrial Chiller Unit?

    There are four important chiller specifications you need consider when you choose a chiller for your application :the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

    5.1 Power

    Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

    Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

    in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

    in Mexico ,the power supply is 220V 60HZ 3PH;

    In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

    5.2 Water Pump

    When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.

    5.3 Refrigerant

    R22, R410A, R407C, R404A, R134A are optional choices.

    R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

    R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.

    R407C: a good replacement for R22, good cooling effect.

    R404A: suitable for application that requires low temperature(below -10°c).

    R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.


    5.4 Evaporator Choose

    Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator.

    Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.(See Above 2.2)

    Shell and tube type evaporator, which requires an additional water buffer tank to connect .(See Above 2.2)


    6.Contact Us to Learn More About Our Portable And Packaged Industrial Chiller Unit

    Don’t delay in making the best decision for your manufacturing business and your future by increasing your production capabilities with an air-cooled chiller. Contact us today for more information on a portable air cooled chiller.
    Our probessional team will help you with any questions you have on our portable air-cooled chiller units. We look forward to hearing from you!

     Portable Industrial Chiller Unit Technical Specifications  

                                   From 1/2HP To 15HP

    Item                   Model TW-0.5A TW-1A TW- 1.5A TW-
    2A
    TW
    -2.5A
    TW-3A TW-4A TW-5A TW- 6A TW-8AD TW-10AD TW-
    12AD
    TW-15AD
    Cooling capacity Kcal/h
    50HZ/60HZ
    1419 2451 3182 4833 5848 7181 9288 11988 14534 18576 23994 29068 38270
    1703 2941 3784 5800 7018 8617 11146 14386 17441 22291 28793 34882 45924
    KW
    50HZ/60HZ
    1.65 2.85 3.7 5.62 6.8 8.35 10.8 13.94 16.9 21.6 27.9 33.8 44.5
    1.98 3.42 4.4 6.74 8.2 10.02 12.96 16.73 20.28 25.92 33.48 40.56 53.4
    HP 0.5HP 1HP 1.5HP 25HP 2.5HP 3HP 4HP 5HP 6HP 8HP 10HP 12HP 15HP
    Ton 0.45 0.81 1.05 1.6 1.93 2.37 3.07 3.96 4.8 6.14 7.93 9.61 12.65
    Input power KW 0.88 1.35 2 2.25 2.66 3.27 4.07 5.75 6.45 8.25 11.5 12.9 17.45
    Max Current A 5.4 8.2 12 13.6 6.6 8.2 10.1 13.8 15.5 20 27.9 31.3 42.4
    power source 1PH/3PH~220V/380V~50HZ/60HZ            3PH380V/415V50HZ/60HZ(3PH200V/220V~50HZ/60HZ)
    Refrigerant Type  R22/R407C/134a/404A/410A
    Control Capillary/External balance thermal expansion valve
    Compressor Type Hermetic Rotary/scroll Hermetic scroll ( piston )
    Power(KW) 0.45 0.89 1.3 1.73 2.1 2.7 3.5 4.55 5.25 3.5×2 4.55×2 5.25×2 7×2
    Condenser Type Efficient finned copper tube with aluminum + low noise external rotor fan
    Air flow(m3/h) 750 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 15000
    Air blowerKW 0.06 0.09 0.15 0.15 0.19 0.14×2 0.14×2 0.19×2 0.19×2 0.25×2 0.45×2 0.45×2 0.6×2
    Evaporator Type Tank coil/ shell and tube type/Plate type heat exchanger
    Chilled water(m3/h) 0.28 0.49 0.64 0.97 1.12 1.44 1.86 2.4 2.91 3.71 4.8 5.81 7.65
    0.34 0.59 0.76 1.16 1.4 1.72 2.23 2.88 3.49 4.46 5.76 7 9.18
    water tank(L) 10.6 18.3 27 27 50 50 60 60 110 120 200 200 270
    inlet/outlet pipe(inch) 1/2" 1/2" 1/2" 1/2" 1" 1" 1" 1" 1" 1-1/2" 2" 2" 2"
    Water pump Power(kw) 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.75 0.75 0.75 1.5 1.5 2.2
    Max lift(m) 22 22 22 22 22 22 22 30 30 25 25 25 28
    Max flow (m3) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 8.1 8.1 8.1 13.5 13.5 25.2
    Safety devices Compressor overheating protection,overcurrent protection,high and low pressure protection,overtemperature protection,traffic protection,phase sequence/phase loss protection,low level protection,anti-freezing protection.
    Dimension Lengthmm 550 550 600 600 720 980 980 1150 1150 1350 1500 1500 1860
    Widthmm 350 450 500 500 550 520 520 560 560 680 760 760 850
    Heightmm 695 845 985 985 1350 1170 1170 1215 1215 1530 1660 1660 1900
    Weight Kg 45 62 85 95 125 152 175 185 215 283 345 382 580
    Notes:
    1.Rated cooling capacity is based on: chilled water inlet and outlet water temperature 12  / 7 , the cooling air inlet and outlet temperature 30  / 35  
    2.Scope of work: chilled water temperature range: 5 
     to 35 ; chilled water inlet and outlet temperature difference: 3  to 8 .
    The ambient temperature of condensation: Not higher than 35 
     (non-standard chiller ambient temperature of condensation can reach maximum 55 , need to order production). 
     

    1.How does a chiller system work?
    Chiller has two circulation,one is process water circulation,the other is refrigerant gas circulation.Heat picked up from the process.Heat transfers to refrigerant circulation.Heat is remove to air or water.

    2.How to calculate right cooling capacity for chillers?
    One of the most frequently ask about how we can know the cooling capacity for chillers. Let’s see the below formula.
    Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86
    Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)
    Oversize the chiller by 20% Ideal Size in KW = KW x 1.2
    Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    
        
    For example, what size of chiller is required to cool 5m³ water from 25°c to 15 °c in 1 hour?
    Temperature Differential = 25℃-15℃=10℃
    Water Flow Rate = 5 m³/hour
    Cooling Capacity in KW = 5 x 10 ÷ 0.86 = 58,14 KW
    Oversize the chiller = 58.14 x 1.2 = 69.76 KW
    69.96kw cooling capacity for chiller is required.

    3.Types of chiller system?
    There are two types of chiller :Air Cooled Chiller and Water Cooled Chiller.
    Water cooled chiller needs a separated water cooling tower and water cooling pump ,if you don‘t have exsiting water cooling tower,we suggest you use air cooled chiller; But if your ambiemt temperature is very high above 55℃ ,we suggest you use water cooled chiller , as it is easier to dissipate heat for water cooled chiller with water cooling tower.

    4.Whether chillers need built-in Tank or not?
    In a chiller system, a tank is usually equipped to buffer the thermal load of the chiller.
    But should we choose a built-in type of tank or an external type of tank?
    A chiller with a built-in tank is easier to install and can be used simply by connecting a water pipe to your application. 
    But it has a limited capacity and is not suitable for applications with larger chilled water demands.External tank’s capacity can be customized according to specific needs. 
    It can buffer a larger heat load, store more chilled water, but the installation will be more troublesome.
    If you don‘t have external water tank ,we suggest our chiller built-with water tank ,which is easy for you to install.

    5.Cooling capacity unit conversion?

       1 KW=860 kcal/h ; 

       1 TON=3.517 KW; 

       1 KW=3412 Btu/h;

    6.This chiller could do heat recovery?
    Yes,please kindly send us the temp and water volume per hour.

    7.Chiller maintenance?
    Step 1: Keep Tubes Clean
    Step 2: Ensure a Leak-free Unit
    Step 3: Sustain Proper Water Treatment(prevent scale, corrosion)
    Step 4: Analyze Oil and Refrigerant
    Please submit your basic information, we will contact you as soon as possible!

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