40 Ton Industrial air chiller is also called air coold water chiller unit ,which use aluminum fin+fan as condensers.Air
chiller absorbs heat from process water, and the heat is then transferred to the air around the chiller unit.
40 Ton industrial air cooled chiller is suitable for die casting, rubber, printing, plastic injection molding, beverage production, metal polishing, the pharmaceutical industries and other other industries.
Tongwei is the top manufacturer and supplier of the 40 Ton water chiller, located in China. With many years of experience, we guarantee the production of the best quality 40 Ton water chiller with amazing specifications and super warranty offers.
40 Ton Industrial Air-cooled Air Chiller Unit
1.How Does An 40 Ton Air-cooled Chiller Work?
30Ton Air Chiller Built with Water Tank Inside Installation for Reference
30Ton Air Chiller with Buffer Water Tank Outside Installation for Reference
Panasonic Compressor
Danfoss Compressor
Coil in SS Water Tank Evaporator
SS Plate Type+ Water Tank Evaporator
Shell and Tube Evaporator
2.3 Water Pump
The water pump is designed to increase the pressure and the flow of the chilled water in a closed space.
the water pressure water pump for chiller is about 2 bar , but if you need more higher water pressure , pls tell us when you inquiry .For example ,when you use chillers for cooling bottle blowing machine ,the water pressure for water pump need about 4 bar .
Water Pump
High Pressure Water Pump
2.4 Condenser
The condenser for industrial air cooled chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.
Aluminum fin+fan Condenser
2.5 Controller Panel
Tongwei chillers use precision digital temperature controller, it RS485 communication port,which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.
Controller Panel
3.What is the Difference Between Industrial Air Cooled Chiller and Industrial Water Cooled Chiller?
Industrial Air-cooled and industrial water-cooled chillers are both types of chillers used for cooling applications in various industries.
The main difference between industrial air cooled chiller and industrial water cooled chiller is condenser :
The condenser of an industrial air cooled chiller is cooled by the ambient air,which the heat generated during the cooling process is dissipated into the surrounding air;
Industrial Water Cooled Chiller with a shell and tube water-type condenser that is attached to a cooling tower and is typically used in medium and wide installations where water is available.So industrial Water cooled chiller need connect with water cooling tower and water cooling pump outside , the installation is more trouble than air cooled screw chiller .
But if your ambient temperature is very high above 50℃,we suggest you use industrial water cooledchiller ,as industrial air cooled chiller may consume more energy to achieve the same cooling capacity due to the limitations of air as a heat exchange medium and industrial water cooled chiller uses constant water source for more stable and efficient heat dissipation,so in high ambient temperature , industrial water cooled chiller is more energy-efficient and better choice for your application .
40 Ton Industrial Water Chiller Unit
4. How I Can Choose The Right Air Cooled Chiller?
There are four important chiller specifications you need consider when you choose a chiller for your application :the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.
4.1 Power
Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.
Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;
in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;
in Mexico ,the power supply is 220V 60HZ 3PH;
In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on
4.2 Water Pump
When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.
4.3 Refrigerant
R22, R410A, R407C, R404A, R134A are optional choices.
R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.
R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.
R407C: a good replacement for R22, good cooling effect.
R404A: suitable for application that requires low temperature(below -10°c).
R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.
4.4 Evaporator Choose
Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator.
Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.(See Above 2.2)
Shell and tube type evaporator, which requires an additional water buffer tank to connect .(See Above 2.2)
5.Industrial Applications of Industrial Air Chiller Unit
Industrial air chiller unit is very popular water cooling system that can provide steady and reliable water cooling sources for both industrial and commercial usage.
Industrial chiller unit is also widely used in plastic industry and food industry .
5.1 Plastic Industry
Industrial chiller unit is also widely used in plastic processing and plastic industry including plastic injection molding, plastic extruders, and extrusion lines, blowing molding machines.
The function of using an stationary water-cooled chiller is to provide the cooling water flow rate for cooling the plastic mold temperature down to make sure the product quality and production efficiency.
Industrial Air Chller Unit For Plastic Industry
5.2 Food Industry
Indsutrial chiller unit is important in the food industry to maintain temperature control, preserve quality, support various production processes, and comply with regulations.
Industrial Air Chiller Unit For Food Industry
5.3 Metal Plating
The process of metal plating involves high-temperature electroplating or electroless plating. High temperatures are necessary to ensure a tight bond of the finish to the metal. Each process requires temperatures well over 300 °F (148.9 °C), which requires heavy-duty process chillers to remove the heat. The exceptionally elevated temperatures and harsh conditions demand the use of process chillers that are resilient enough to withstand the conditions.
6.Contact Us to Learn More About Our Industrial Air Chillers
Don’t delay in making the best decision for your manufacturing business and your future by increasing your production capabilities with an industrial air cooled chiller unit. Contact us today for more information on a industrial air cooled chiller unit.
Our probessional team will help you with any questions you have on our industrial air cooled chiller units. We look forward to hearing from you!