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Industrial Air Cooled Chiller

40 Ton 140KW Industrial Air Cooled Air Chiller Unit
  • 40 Ton 140KW Industrial Air Cooled Air Chiller Unit
  • 40 Ton 140KW Industrial Air Cooled Air Chiller Unit
  • 40 Ton 140KW Industrial Air Cooled Air Chiller Unit
  • 40 Ton 140KW Industrial Air Cooled Air Chiller Unit
  • 40 Ton 140KW Industrial Air Cooled Air Chiller Unit

40 Ton 140KW Industrial Air Cooled Air Chiller Unit

This 40Ton /140KW Industrial Air-cooled Air Chiller Unit is commonly used in breweries, dairies, food processing, pharmaceuticals, and other industrial processes that require temperature control.

Chiller Model:          TW-50AF

Cooling Capacity:    138.4KW(119024kcal/h) @ 50HZ 
                                166.08KW(142829kcal/h) @ 60HZ

Refrigerant:             R22/R407c/R410a/R134A/R404a

Power Supply:         380V/50HZ /3PH (Standard)
                                208-480V/60HZ/3PH(Customized)

Compressor Brand: Panasonic /Danfoss Scroll Compressor

Evaporator Type:     Coil in SS Water Tank (Standard)
                                Shell and Tube(Customized)
    Content
            2.1 Compressor
            2.2 Evaporator
            2.3 Water Pump
            2.4 Condenser
            2.5 Controller Panel  
           4.1 Power
           4.2 Water Pump
           4.3 Refrigerant
           4.4 Evaporator Choose
    40 Ton /140KW Industrial Air-cooled Air Chiller Unit

    40 Ton Industrial air chiller is also called air coold water chiller unit ,which use aluminum fin+fan as condensers.Air
    chiller absorbs heat from process water, and the heat is then transferred to the air around the chiller unit.

    40 Ton industrial air cooled chiller model TW-50AF includes a multi-stage hermetic scroll compressor using R410A/R407C refrigerant. The refrigerant is a non-depleting ozone gas and is considered environmentally friendly. 
    40 Ton industrial air cooled chiller is suitable for die casting, rubber, printing, plastic injection molding, beverage production, metal polishing, the pharmaceutical industries and other other industries.
    Tongwei is the top manufacturer and supplier of the 40 Ton water chiller, located in China. With many years of experience, we guarantee the production of the best quality 40 Ton water chiller with amazing specifications and super warranty offers.
    With the help of the efficient 40 Ton air cooled chiller, you can achieve effective cooling in any industry.

    40 Ton Industrial Air-cooled Air Chiller Unit

    1.How Does An 40 Ton Air-cooled Chiller Work?


    30Ton Air Chiller Built with Water Tank Inside Installation for Reference


    30Ton Air Chiller with Buffer Water Tank Outside Installation for Reference


    2.What Are The Main Of Components Of Industrial Air Chiller Unit?

    2.1 Compressor
    The compressor is the key mover in Industrial Air Cooled Chiller because it produces pressure variations to stir the refrigerant around.
    For 40 Ton chiller , which is with 4 units  Panasonic brand compressor, using R410A/R407C refrigerant,this brand compress is with high refrigeration efficiency,low noise ,energy saving,environmental protection and durability,safety and stability. 

    Panasonic Compressor


    Danfoss Compressor

    2.2 Evaporator
    The evaporator is a crucial component of industrial air cooled chiller, as it is responsible for extracting heat from the liquid being cooled,it is located between the compressor and the expansion valve. There are three types of evaporators : coil in water tank evaporator , shell and tube evaporator, 304SS stainless steel plate type evaporator. 

    Coil in SS Water Tank Evaporator


     SS Plate Type+ Water Tank Evaporator



    Shell and Tube Evaporator

    2.3 Water Pump
    The water pump is designed to increase the pressure and the flow of the chilled water in a closed space. 
    the water pressure water pump for chiller is about 2 bar , but if you need more higher water pressure , pls tell us when you inquiry .For example ,when you use chillers for cooling bottle blowing machine ,the water pressure for water pump need about 4 bar .


    Water Pump


    High Pressure Water Pump

    2.4 Condenser

    The condenser for industrial air cooled chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.

     
    Aluminum fin+fan Condenser

    2.5 Controller Panel
    Tongwei chillers use precision digital temperature controller, it RS485 communication port,which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.


    Controller Panel

    3.What is the Difference Between Industrial Air Cooled Chiller and Industrial Water Cooled Chiller?

    Industrial Air-cooled and industrial water-cooled chillers are both types of chillers used for cooling applications in various industries.
    The main difference between industrial air cooled chiller and industrial water cooled  chiller is condenser :
    The condenser of an industrial air cooled chiller is cooled by the ambient air,which the heat generated during the cooling process is dissipated into the surrounding air;

    Industrial Water Cooled Chiller with a shell and tube water-type condenser that is attached to a cooling tower and is typically used in medium and wide installations where water is available.So industrial Water cooled chiller need connect with water cooling tower and water cooling pump outside , the installation is more trouble than air cooled screw chiller .
    But if your ambient temperature is very high above 50℃,we suggest you use industrial water cooledchiller ,as industrial air cooled chiller may consume more energy to achieve the same cooling capacity due to the limitations of air as a heat exchange medium and industrial water cooled chiller uses constant water source for more stable and efficient heat dissipation,so in high ambient temperature , industrial water cooled chiller is more energy-efficient and better choice for your application .


    40 Ton Industrial Water Chiller Unit 

    4. How I Can Choose The Right Air Cooled Chiller?

    There are four important chiller specifications you need consider when you choose a chiller for your application :the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

    4.1 Power

    Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

    Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

    in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

    in Mexico ,the power supply is 220V 60HZ 3PH;

    In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

    4.2 Water Pump

    When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.

    4.3 Refrigerant

    R22, R410A, R407C, R404A, R134A are optional choices.

    R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

    R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.

    R407C: a good replacement for R22, good cooling effect.

    R404A: suitable for application that requires low temperature(below -10°c).

    R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.


    4.4 Evaporator Choose

    Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator.

    Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.(See Above 2.2)

    Shell and tube type evaporator, which requires an additional water buffer tank to connect .(See Above 2.2)

    5.Industrial Applications of Industrial Air Chiller Unit

    Industrial air chiller unit is very popular water cooling system that can provide steady and reliable water cooling sources for both industrial and commercial usage.
    Industrial chiller unit is also widely used in plastic industry and food industry .

    5.1 Plastic Industry 

    Industrial chiller unit is also widely used in plastic processing and plastic industry including plastic injection molding, plastic extruders, and extrusion lines, blowing molding machines.
    The function of using an stationary water-cooled chiller is to provide the cooling water flow rate for cooling the plastic mold temperature down to make sure the product quality and production efficiency.


    Industrial Air Chller Unit For Plastic Industry  

    5.2 Food Industry 

    Indsutrial chiller unit is important in the food industry to maintain temperature control, preserve quality, support various production processes, and comply with regulations.


    Industrial  Air Chiller Unit For Food Industry

    5.3 Metal Plating

    The process of metal plating involves high-temperature electroplating or electroless plating. High temperatures are necessary to ensure a tight bond of the finish to the metal. Each process requires temperatures well over 300 °F (148.9 °C), which requires heavy-duty process chillers to remove the heat. The exceptionally elevated temperatures and harsh conditions demand the use of process chillers that are resilient enough to withstand the conditions.

    6.Contact Us to Learn More About Our Industrial Air Chillers

    Don’t delay in making the best decision for your manufacturing business and your future by increasing your production capabilities with an industrial air cooled chiller unit. Contact us today for more information on a industrial air cooled chiller unit.
    Our probessional team will help you with any questions you have on our industrial air cooled chiller units. We look forward to hearing from you!


     40 Ton Industrial Air-cooled Air Chiller Unit Technical 

                           Specifications MODEL:TW-50AF

    Model
    TW-50AF
    nominal cooling capacity
    KW
    50HZ
    138.4
    60HZ
    166.08
    Ton
    50HZ
    39.35
    60HZ
    47.22
    Chilled Water temperature range
    5~35
    Max power consumption
    kw
    56.2
    Full load
    Amp
    105.7
    power source
     
    3PH-380V-50HZ (Standard)
    3PH-220-480V-60HZ(Customized)
    refrigerant
    type
     
    R22/R407C/R410A/R134A
    control
     
    External balance of thermal expansion valve
    compressor
    type
     
    hermetic scroll type
    power
    kw
    10.8*4
    QTY.
    Unit
    4
    condenser
    type
     
    Efficient aluminum finned copper sleeve+low noise external rotor fan
    air volume

    m3/h

    50000
    fan motor
    kw
    0.85*6
    evaporator
    type
     
    Coil in Water tank evaporator(Standard)
    shell and tube Type Evaporator(Customized)
    Cooling water flow rate

    m3/h

    23.8
    Tank volume
    L
    580
    inlet and outlet connection(BSP)
    inch
                                 3’’
    Water pump
    power
    kw
                              5.5
    Water Flow
    M3/h
                               40
    Max.Pressure
    Bar
                                2
    safety devices
    Compressor overheating protection,over-current protection,high and low pressure protection,over-temperature protection,traffic protection,phase sequence/phase loss protection,low level protection,frost protection
    dimension
    mm
    2650*1750*2070
    weight
    kg
    1320

    1 . Testing results under above conditions: Inlet/outlet chilled water temperature 12℃/7℃, condensing temperature 45℃.

    2. The above parameters will be updated continuously. If you have special request, please send your technical requirements before placing an order.
    1.How does a chiller system work?
    Chiller has two circulation,one is process water circulation,the other is refrigerant gas circulation.Heat picked up from the process.Heat transfers to refrigerant circulation.Heat is remove to air or water.

    2.How to calculate right cooling capacity for chillers?
    One of the most frequently ask about how we can know the cooling capacity for chillers. Let’s see the below formula.
    Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86
    Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)
    Oversize the chiller by 20% Ideal Size in KW = KW x 1.2
    Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    
        
    For example, what size of chiller is required to cool 5m³ water from 25°c to 15 °c in 1 hour?
    Temperature Differential = 25℃-15℃=10℃
    Water Flow Rate = 5 m³/hour
    Cooling Capacity in KW = 5 x 10 ÷ 0.86 = 58,14 KW
    Oversize the chiller = 58.14 x 1.2 = 69.76 KW
    69.96kw cooling capacity for chiller is required.

    3.Types of chiller system?
    There are two types of chiller :Air Cooled Chiller and Water Cooled Chiller.
    Water cooled chiller needs a separated water cooling tower and water cooling pump ,if you don‘t have exsiting water cooling tower,we suggest you use air cooled chiller; But if your ambiemt temperature is very high above 55℃ ,we suggest you use water cooled chiller , as it is easier to dissipate heat for water cooled chiller with water cooling tower.

    4.Whether chillers need built-in Tank or not?
    In a chiller system, a tank is usually equipped to buffer the thermal load of the chiller.
    But should we choose a built-in type of tank or an external type of tank?
    A chiller with a built-in tank is easier to install and can be used simply by connecting a water pipe to your application. 
    But it has a limited capacity and is not suitable for applications with larger chilled water demands.External tank’s capacity can be customized according to specific needs. 
    It can buffer a larger heat load, store more chilled water, but the installation will be more troublesome.
    If you don‘t have external water tank ,we suggest our chiller built-with water tank ,which is easy for you to install.

    5.Cooling capacity unit conversion?

       1 KW=860 kcal/h ; 

       1 TON=3.517 KW; 

       1 KW=3412 Btu/h;

    6.This chiller could do heat recovery?
    Yes,please kindly send us the temp and water volume per hour.

    7.Chiller maintenance?
    Step 1: Keep Tubes Clean
    Step 2: Ensure a Leak-free Unit
    Step 3: Sustain Proper Water Treatment(prevent scale, corrosion)
    Step 4: Analyze Oil and Refrigeran
    Please submit your basic information, we will contact you as soon as possible!

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